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Route Cost Calculator

Calculate the true cost of a tech's daily route + see what optimized routing would save you per year.

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Drive time is the biggest hidden cost in field service. Most owners track fuel but ignore the real expense: the wages they pay techs to sit behind the wheel between jobs. This calculator breaks down per-day route cost (fuel + drive-time wages + vehicle wear) and projects annual savings from cutting drive time 20-30% via route optimization.

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Total miles between depot, all stops, and back. Most service techs drive 60-120 miles/day.

Time in the truck (not at customer sites). Typically 2-4 hours of an 8-hour day.

Wage + payroll tax + benefits. Drive time is paid, even though it's not billable.

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Service trucks: 12-18 MPG. Vans: 15-22 MPG. Pickups (loaded): 14-20 MPG.

IRS standard mileage rate is $0.67/mi for 2026. Your fully-loaded cost (depreciation + repairs + tires) typically $0.40-0.65/mi.

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Typical: 240-260 (excluding weekends + holidays + tech vacation).

Route optimization (Smarfle's Google Directions integration) typically cuts 20-30% of drive time on multi-stop days.

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Cut drive time on every route

Smarfle's Route Optimization re-orders stops via Google Directions to minimize total drive time. Typical 20-30% reduction = thousands per truck per year + hours of recovered billable time.

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How this calculation works

Drive time is the silent killer of field service margins. Most owners account for fuel ($25-40/day) but ignore the much bigger cost: drive-time wages. Per-truck-per-day cost breakdown: - Fuel: miles / MPG x fuel price - Drive-time wages: drive hours x loaded hourly cost (paid time, NOT billable) - Vehicle wear: miles x cost per mile (depreciation + maintenance + tires) A typical truck driving 85 miles/day with 3 hours of drive time at $38/hr loaded = $30 fuel + $114 wages + $43 wear = $187/day. Across 4 trucks x 250 work days = $187,000/year. Drive-time wages alone are $114,000/year of paid-but-not-billable time. Route optimization (Smarfle uses Google's Directions API) typically cuts 20-30% of drive time by re-ordering stops to minimize total miles. A 25% reduction on the example above saves $46/truck/day = ~$46K/year across 4 trucks. AND frees up ~750 hours/year of billable time (3 trucks x 0.75 hr saved x 250 days), which at $100/hr effective billout = another $75K in revenue capacity. The "hours freed" line is often more valuable than the cost savings: those hours can convert to additional billable work without adding staff.

Real scenarios

Find the persona closest to yours, then click to load those numbers into the calculator.

HVAC owner, 4-truck fleet

85 mi/day, 3 hours drive, $38 loaded labor, $3.50 fuel.

Per truck: $187/day, $46,750/year. Across 4 trucks: $187K. Route opt at 25% saves ~$47K/year + 750 billable hrs gained.

Lawn care, busy season

12 stops/day, 110 mi (residential routes are dense).

Drive time eats massive % of the day. 30% optimization = $14K/year fleet savings + 1,050 hours of additional crew capacity.

Solo electrical contractor

1 truck, 4 stops/day, owner drives.

Without paid driver wages, fuel + wear is $50/day. Annual ~$12.5K. Route optimization saves $2.5K + 150 hrs of owner time freed.

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