Route Cost Calculator
Calculate the true cost of a tech's daily route + see what optimized routing would save you per year.
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Drive time is the biggest hidden cost in field service. Most owners track fuel but ignore the real expense: the wages they pay techs to sit behind the wheel between jobs. This calculator breaks down per-day route cost (fuel + drive-time wages + vehicle wear) and projects annual savings from cutting drive time 20-30% via route optimization.
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Your inputs
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Total miles between depot, all stops, and back. Most service techs drive 60-120 miles/day.
Time in the truck (not at customer sites). Typically 2-4 hours of an 8-hour day.
Wage + payroll tax + benefits. Drive time is paid, even though it's not billable.
Service trucks: 12-18 MPG. Vans: 15-22 MPG. Pickups (loaded): 14-20 MPG.
IRS standard mileage rate is $0.67/mi for 2026. Your fully-loaded cost (depreciation + repairs + tires) typically $0.40-0.65/mi.
Typical: 240-260 (excluding weekends + holidays + tech vacation).
Route optimization (Smarfle's Google Directions integration) typically cuts 20-30% of drive time on multi-stop days.
Your results
Total route cost per truck per day
$175.09
Fuel + drive-time wages + vehicle wear
Cut drive time on every route
Smarfle's Route Optimization re-orders stops via Google Directions to minimize total drive time. Typical 20-30% reduction = thousands per truck per year + hours of recovered billable time.
Free for 14 days, no credit card
How this calculation works
Drive time is the silent killer of field service margins. Most owners account for fuel ($25-40/day) but ignore the much bigger cost: drive-time wages. Per-truck-per-day cost breakdown: - Fuel: miles / MPG x fuel price - Drive-time wages: drive hours x loaded hourly cost (paid time, NOT billable) - Vehicle wear: miles x cost per mile (depreciation + maintenance + tires) A typical truck driving 85 miles/day with 3 hours of drive time at $38/hr loaded = $30 fuel + $114 wages + $43 wear = $187/day. Across 4 trucks x 250 work days = $187,000/year. Drive-time wages alone are $114,000/year of paid-but-not-billable time. Route optimization (Smarfle uses Google's Directions API) typically cuts 20-30% of drive time by re-ordering stops to minimize total miles. A 25% reduction on the example above saves $46/truck/day = ~$46K/year across 4 trucks. AND frees up ~750 hours/year of billable time (3 trucks x 0.75 hr saved x 250 days), which at $100/hr effective billout = another $75K in revenue capacity. The "hours freed" line is often more valuable than the cost savings: those hours can convert to additional billable work without adding staff.
Real scenarios
Find the persona closest to yours, then click to load those numbers into the calculator.
HVAC owner, 4-truck fleet
85 mi/day, 3 hours drive, $38 loaded labor, $3.50 fuel.
Per truck: $187/day, $46,750/year. Across 4 trucks: $187K. Route opt at 25% saves ~$47K/year + 750 billable hrs gained.
Lawn care, busy season
12 stops/day, 110 mi (residential routes are dense).
Drive time eats massive % of the day. 30% optimization = $14K/year fleet savings + 1,050 hours of additional crew capacity.
Solo electrical contractor
1 truck, 4 stops/day, owner drives.
Without paid driver wages, fuel + wear is $50/day. Annual ~$12.5K. Route optimization saves $2.5K + 150 hrs of owner time freed.
Smarfle CRM
Run this in your business, not just in a calculator
These Smarfle features close the loop on what this tool surfaces. Built for local service businesses, used by HVAC, plumbing, electrical, cleaning, lawn care, and 40+ other trades.
Route Optimization
Google Directions integration auto-orders stops to minimize total drive time. Re-runs in seconds when a job is added/removed.
Learn moreDispatch Board
Kanban view of every tech's day. Drag-drop to rebalance routes. See over/under-utilized trucks instantly.
Learn moreTime Tracking
Auto-track drive time vs on-site time per WO. Surfaces the real ratio so you know where the leverage is.
Learn moreFrequently asked questions
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